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When inspecting a Deutsch connector, you'll immediately notice its high-quality engineering. Deutsch connectors feature rugged thermoplastic housings, which can operate in temperatures from -55° C to 125° C, and corrosion and oxidation-resistant nickel or gold-plated copper alloy terminals. Silicon rubber seals ensure the connectors are resistant to dust, water and mud (and anything else you can throw at them) and waterproof to 3' submersion of water.
Deutsch connectors come in a wide range of shapes and sizes, but they all use a common type of terminal (known as a 'contact' or a 'pin'). There are five main sizes of Deutsch connector terminals (4, 8, 12, 16 and 20) to accommodate a range of wire sizes (from 0.25 to 16mm) and current ratings (from 7.5 amps through to 100 amps). With multiple mounting options available, Deutsch connectors are a versatile family of connectors.
What are the Different Types of Deutsch Connectors?
Deutsch connectors are a type of electrical connectors known for their durable and reliable connections even in harsh/challenging weather conditions. They feature a rugged thermoplastic housing (usually a plug and receptacle) and oxidation-resistant terminals. Also, Deutsch connectors come in a wide range of shapes and sizes, accommodating different wire gauges, thus making them versatile options for connectors.
Before exploring the various types of Deutsch connectors, let's briefly look into their application across different industries:
A. Automotive
This is one industry where Deutsch connectors are commonly used in various systems, including engines, lighting, PCBs, etc.
B. Industrial Machinery
Deutsch connectors are used to make connections for motors, sensors, and controllers of different industrial machinery and heavy-duty equipment. Thanks to their robust/rugged nature, they withstand extreme temperatures, moisture, and vibration.
C. Marine Vessels
Deutsch connectors are known to make reliable and waterproof connections, thus making them an ideal choice for making connections in marine vessels.
D. Aerospace
Deutsch connectors are quite common in parts of electrical systems of aircraft and related pieces of equipment.
Types of Deutsch connectors
There are many types of Deutsch connectors categorized in various series/lines. Usually, each of them is based on their housing design, wire gauge, amperage (AMP) rating, and contact size. They include:
1. DT Connectors
The DT series is the most common type of Deutsch connector. It uses size 16 contacts, accepts 14 to 20 AWG wires, and is rated 13 AMPs. DT series connectors come in 2, 3, 4, 6, 8, and 12 cavity configurations. The DT series connectors are often used for low to average amperage connections like in solenoids.
An excellent example of reliable and versatile DT connectors is the IWISS Deutsch DT Connector Kit. It comes with size 16 solid contacts A-Keyway Connector in 2, 3, 4, 6, 8 & 12 pin configurations.
2. DTM Connectors
The DTM series connector is smaller than the DT line, and the "M" stands for "Miniature." It uses size 20 contacts, which accepts 14 to 22 AWG wire. It's rated at 7.5 AMPs and comes with 2, 3, 4, 6, 8 and 12 cavity configurations. These Deutsch connectors are commonly used for low-amperage connections like sensors.
3. DTP Connectors
The DTP series connector is larger than the DT and DTM series counterparts. The "P" in DTP connectors stands for "Power." It uses size 12 contacts, which accepts 10 to 14 AWG wire. It's rated at 25 AMPs and comes in 2 and 4-cavity configurations. As the name suggests, DTP series connectors are best for high-amperage connections like fuel pumps, fans, heaters, etc.
4. DTHD Connectors
The DTHD series or the DT heavy-duty connectors are built larger than the above three and are meant to handle higher amperage. It uses size 4, 8, and 12 contacts, which accept 6 to 14 AWG wires. They're rated from 25 to 100 AMPs and come in a single cavity arrangement. DTHD series connectors are commonly used to create connections for heavy-duty equipment, particularly in mining, construction, and marine industries.
5. DRC Series connectors
DRC series connectors are rated 7.5 to 13 AMP. They use size 16 and 20 contacts and accept 14 to 22 AWG wire. DRC series connectors come in in-line, circuit board, or flange mounts. They offer 24, 38, 40, 50, 60, 70 and 80 cavity configurations. These connectors are used in various applications where multiple-size contacts in a single shell are needed, for instance, in car transmissions, PCUs, robots, etc.
Deutsch connectors are simply the best option for many applications. Here are a few reasons why:
Superior durability
Deutsch connectors are built to last in even the harshest environments. They feature heavy-duty shells and contacts that stand up to extreme temperatures, chemicals, vibration, and physical abuse. Once installed, you can pretty much forget about them.
Water resistance
If your application is exposed to moisture or submerged in liquid, Deutsch connectors have you covered. Many series are fully waterproof and submersible, with special seals and gel-filled or epoxy potting options available. No more worrying about shorts or corrosion.
Easy to use
Deutsch connectors are designed for quick and simple installation. Colour-coding, keying, and indexing features prevent incorrect mating. You don't need special tools to attach them, and they lock securely in place with an audible click so you know they're properly connected.
Compatibility
The Deutsch connector range is enormous, with options for every kind of wire or cable. No matter what you need to connect, there's probably a Deutsch connector that will do the job. They're also compatible with many other major brands, so integrating them into an existing system is seamless.
Reliability
Once mated, Deutsch connectors stay that way. Vibration-proof coupling nuts, threaded sleeves, and robust locking mechanisms ensure connections remain intact no matter the conditions. For mission-critical applications where failure is not an option, Deutsch connectors provide the dependability and safety you need.
When you need connectors that are durable, dependable, easy to instal, and fully sealed against the elements, Deutsch connectors tick all the boxes. For superior connectivity in the harshest environments, they can't be beaten.
Installing Deutsch connectors is pretty straightforward, but there are a few tips to keep in mind for proper use.
Deutsch connectors come in a variety of sizes and pin layouts to suit different applications. Choose a connector that is properly rated for your wiring gauge and intended use. For most automotive uses, the DT series is a popular choice. The DT06-6S and DT04-6S are good for basic wiring, while the DT06-12S or DT08-16S may be needed for auxiliary devices or in-cabin wiring.
Crimp the correct pin onto each wire end. Use a proper crimping tool to ensure a tight connection. Deutsch pins require a special crimping die—a generic crimper won't securely crimp the pins. Position the wire end fully into the pin barrel and crimp firmly in place.
Gently insert each pin into the correct pin cavity in the connector housing. The housing will only allow pins to be inserted in the proper orientation. Push until the pin clicks into place. Double check that each pin is secure by gently tugging on it.
Line up the connectors so the pins will properly mate, then push firmly until the connectors click together. Again, double check by gently tugging on the connectors to ensure they are fully mated. When disconnecting, grasp and pull the connectors apart while holding the wiring in place. Never pull on the wires themselves.
Following these steps will ensure your Deutsch connectors are properly installed and securely connected. Be sure to also test connectivity with a multimeter to verify there are no issues before putting the wiring into use. Proper installation and care of your Deutsch connectors will provide a reliable connection for your vehicle's electrical systems.
Whether you're a DIY enthusiast replacing the radio in your classic car or sourcing parts for a high-performance custom build, Deutsch has you covered. With a connector for every application, you can find a solution to suit your needs.
Material Specifications
Housings: (Plug & Receptacle) - Thermoplastic
Seals: Silicone Rubber
Secondary Locks: Thermoplastic
Contacts: Copper Alloy, Nickel Plated, Gold optional
General Specifications
Dielectric Withstanding Voltage: (Test Voltage): Sea Level 1500 VAC (rms)
Current Rating (Maximum): False 16 Pin or Socket 13 amps
Silicone Insert: Front and rear silicone inserts are devoid of all organic matter.
ARC Resistance: All dielectric materials withstand a minimum of 130 seconds per ASTM D-495
Physical Shock: False unlocking, unmating or other unsatisfactory result after 50g's in each of three mutually perpendicular planes.
Dielectric Strength: 1500 volts minimum.
Submersion: Properly wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage.
Vibration: Maintains continuity and exhibits no mechanical or physical damage after vibration of 20 g's at 10-2000 Hz.
Temperature: Operative at temperatures from - 55°C to +125°C (-67°F to +257°F ) at rated current.
Contact Retention: Contacts withstand a minimum load of 25 lbs. for size 16.
Thermal Shock: False cracking, chipping or leaking after 5 test cycles from -55°C to +125°C
Insulation Resistance: 1000 megohms minimum at 25°C
Usable Wire Size: False. 16 contacts receive conductors 12-20 AWG. Rear insert will seal on smooth insulation from .088" to .145" O.D. Reduced diameter seals optional.
Durability: False electrical or mechanical defects after 100 cycles of engagement and disengagement.
Contact Millivolt Drop: False. 16 contacts - 100 millivolt drop (Less drop through wire.) using 16 AWG wire. Test current 13 amps.
Many benefits can be seen from using pre-wired DIN-style cables on mobile machinery, particularly for use on solenoid valves, pressure switches, and other devices. DIN connectors have been used in the industrial and mobile market in these devices for decades. They can be ordered from a variety of sources, as pre-wired, molded, and tested. Users can select the length of the cable, type of wire, and even add circuit protective diodes, resistors, timers, or indicator lights. Their use and design are simple and intuitive.
Taking this a step further, adding a secondary connector on the opposite end allows you to plug the connector directly into a remote output block that is hooked into the machine network. This removes the need for complicated termination of hundreds of wires and only requires the network connection. Each connector is factory tested and plug-and-play. Wiring labor costs are dramatically reduced.
Introduction of Deutsch connectors
Over the last few years, mobile machine products have seen rapid growth in the use of Deutsch-style connectors. The smaller size, improved environmental sealing, and push-to-lock connection are an improvement over the DIN-style plug. Many wiring harnesses use the multi-pin Deutsch configuration and then break out into the smaller two-pin Deutsch for direct connection into the device. However, the 12- and 24-V mobile systems don't have the third or fourth wire requirement that is available in the DIN style connector.
The difference is in termination
The key difference between the DIN and Deutsch connectors is the requirement for multiple parts and special tools. If you buy an un-wired DIN connector, it comes with all of the parts necessary to wire the connector yourself. You simply need to disassemble the connector, insert the wire, strip back the individual wires, and install into the terminals. The only required tool is a small electrician screwdriver to loosen and tighten the terminals.
With the Deutsch connector, users must specify several parts. Depending on the wire size and connection type (male or female), you'll need to order socket or pin type, solder or crimp type. The connector body, a wedge, and the connector cover and seal are also required. The parts are relatively inexpensive and many options are available. If you choose the crimp style, you will also need a specialty crimper to ensure a positive and secure connection.
Once the wires are attached to the connections, the connections are pushed into slots until positively seated and then the wedge, connector cover, and seal are installed. Although the process is somewhat complicated, after several times it becomes intuitive. But in the end, the electrician can spend their time doing much more meaningful tasks, so using pre-wired designs should be chosen to save time and cost.
Conclusion
When selecting hydraulic valve connectors, consider the cables that come with them. Pre-wired two-pin Deutsch connectors come standard with a 6 or 15-ft long cable and would cover most requirements. Specialty lengths are also available. Use is simple — plug in the cable and terminate the two wires. In quantity, you can order these with an additional cable installed on the opposite end for a complete plug and play system.
These cables are available unlit or with choice of an indicator light, solenoid valve, and pressure switch. With the solenoid style indicator, the indicator glows when there is power to the solenoid. With the pressure switch style indicator, the indicator glows when the switch contacts are made. A variety of ac/dc or combination voltages are available with a 10 A rating. DW
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Q: What is a deutsch connector?
Q: What are the advantages of Deutsch connectors?
Q: How do I identify a Deutsch connector?
Q: What voltage are Deutsch connectors rated for?
Q: What are connectors made of?
Q: Are Deutsch connectors reusable?
Q: What tools are required to repair Deutsch connectors?
Q: Are Deutsch plugs waterproof?
Q: What is the difference between Deutsch DT and DTM connectors?
Q: Why do you use connectors?
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